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WEIGH FEEDER
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E-DBW-A
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with own discharge belt and
speed-controlled drive
optionally with or without covered conveying channel |
A weigh feeder of the series E-DBW-A is extremely
multifunctional. The typical range of application is in the middle
up to the high range of conveying capacity for continuous dosing
of fine to coarse bulk materials.
Depending on the set value and on the belt load the belt speed is
controlled in such a way that the dosing capacity exactly
corresponds to the pre-set nominal value.
KUKLA weigh feeders are mounted onto a solid steel frame in order
to ensure the stability required for a high-precise measuring.
Each KUKLA standard scale is provided with a
test weight device allowing a quick and easy check of weighing
accuracy within a few minutes. .
An integrated weight-loaded belt steering- and
tensioning device ensures high accuracy and high reliability.
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Technical data:
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Conveying capacity: up to 3000 t/h
Belt width: up to 3000 mm
Accuracy: up to +/- 0,25%
If required customized special solutions are
available ! |
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WEIGH FEEDER
in
closed
design
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E-DBW-H
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with own
discharging belt and speed-controlled drive
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Weigh feeders of the series E-DBW-H are extremely
multifunctional. The typical range of application is in the middle
up to the high range of conveying capacity for continuous dosing
of fine to dust-like materials. Depending on the set value and on
the belt load the belt speed is controlled in such a way that the
dosing capacity exactly corresponds to the pre-set nominal value.
For dust-like bulk materials or materials dangerous to
health systems of series-H are applied. This type of scale is
completely sealed. On customer's request also a fully automatical
trough bottom cleaner is available.
Quality and functionality
KUKLA weigh feeders are mounted onto a solid
steel frame in order to ensure the stability required for a
high-precise measuring.
Each KUKLA standard scale is provided with a test weight device
allowing a quick and easy check of weighing accuracy within a few
minutes.
An integrated, weight-loaded belt steering- and
tensioning device ensures high accuracy and high reliability. A
pre-installed rotary vane feeder serves for an exact pre-dosing of
dust-like materials.
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Technical data:
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Conveying capacity: bis 6000 t/h
Belt width: up to 1800 mm
Accuracy: up to +/- 0,25%
If required customized special solutions are
available ! |
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WEIGH FEEDER
for extremely hot bulk materials |
E-DBW-P
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suitable for
material temperatures up to 400°C
with own discharging belt and speed-controlled drive
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Usual rubber conveyor belts are problematic up to
impossibly usable for bulk materials with very high temperatures.
In case of these scales the material is lying on
robust metal plates. It was a great challenge for our engineers to
integrate a high-sensitive measuring technics which they managed
to do in world-wide unique way.
The typical range of application is above all in
the cement- and steel industry in the average up to the high range
of conveying capacity for continuous dosing of grained bulk
materials. Depending on the set value and on the belt load the
belt speed is controlled in such a way that dosing capacity
exactly corresponds to the pre-set nominal value.
Quality and functionality
KUKLA plate belt weigh feeders are provided with
a test weight device allowing a quick and easy check of weighing
accuracy within a few minutes.
An integrated, pneumatic belt steering device
ensures high reliability.
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Technical data:
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Conveying capacity: up to 500 t/h Belt
width: up to 1400 mm
Accuracy: up to +/- 0,5%
If required customized special solutions are
available ! |
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LOSS-IN-WEIGHT-FEEDER
for high-precision dosing of
aggregates
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DDW-A
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with
discharging device and speed-controlled drive |
Loss-in-weight-feeders unite the accuracy of a
static measuring with the flexibility and efficiency of a
continuous dosing system. Due to the flexible construction of the
Kukla loss-in-weight-feeder both strongly flowing and extremely
heavily flowing materials can be dosed exactly.
By special loosening devices, which work asynchronously to the
actual dosing system, the product is supplied material-carefully
and exactly to the dosing screw.
Loss-in-weight-feeder are multifunctional. The typical range of
application is in the low up to the middle range of conveying
capacity for continuous dosing of fine to granulated bulk
materials. Depending on the set value and on the loss of weight
within the weighing bin the number of revolutions of the screw is
controlled so that the dosing capacity is exactly corresponding to
the set value.
KUKLA loss-in-weight-feeders are mounted onto a
solid steel frame in order to ensure the stability required for a
high-precise measuring.
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Technical data:
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Conveying capacity: up to 10000 kg/h
Accuracy: up to +/- 0,25%
If required customized special solutions are
available ! |
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LOSS-IN-WEIGHT-FEEDER
for high capacities
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DDW-A-2
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the completely maintenance-free weighing- and dosing device
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Loss-in-weight-feeders unite the accuracy of a
static measuring with the flexibility and efficiency of a
continuous dosing system.
Also for the middle range of conveying capacity KUKLA offers a
solution with a special construction of the weighing bin, of
the loosening device and of the discharging screw.
Due to the flexible construction of the Kukla loss-in-weight-feeder
both strongly flowing and extremely heavily flowing materials
can be dosed exactly.
By special loosening devices, which work asynchronously to the
actual dosing system, the product is supplied
material-carefully and exactly to the dosing screw.
A loss-in-weight-feeder is multifunctional.
The typical range of application is in
the middle range of conveying capacity for continuous dosing
of fine to granulated bulk materials. Depending on the set
value and on the loss of weight within the weighing bin the
number of revolutions of the screw is controlled so that the
dosing capacity is exactly corresponding to the set value.
KUKLA loss-in-weight-feeders are mounted onto
a solid steel frame. The power transmission takes place by
means of one or several load cells.
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Technical data:
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Conveying capacity: up to 10000 kg/h
Accuracy: bis +/- 0,25%
If required customized special solutions are
available ! |
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VOLUMETRIC DOSING SCREW FEEDER |
D-RFS
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completely closed simple dosing system.
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Due to the flexible construction of the Kukla dosing
devices both strongly flowing and extremely heavily flowing
materials can be dosed exactly.
By special loosening devices, which work asynchronously to the
actual dosing system, the product is supplied material-carefully
and exactly to the dosing screw.
Volumetric dosing devices are extremely
multifunctional.
The typical range of application is in the low up to the middle
range of conveying capacity for continuous dosing of fine to
granulated bulk materials. Volumetric dosing screw feeders above
all are used for metered addition of additives in the gypsum board
industry.
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Technical data:
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Conveying capacity: up to 10 t/h
Screw diameter: up to 200 mm
If required customized special solutions are
available ! |
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HEAVY DUTY FLOOD LOADING
SYSTEM
for man-steered trains up to 7500m3/h
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TL-FLD
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You want to load a 500 m long goods train in only 20
minutes ? - We have got the solution. |
A flood loading system is applied if railway cars (waggons)
have to be filled up to the waggon edge. Thereby a moveable chute
is hydraulically put onto the waggon.
Thereto the locomotive need not be coupled off
the goods train. A corresponding gate valve is being moved with
the help of a highly developed control system in such a way that
all waggons achieve the requested weight. Since it is no
longer required to stop the train during the loading
procedure, enormously high loading capacities are possible.
Due to the design many different types of
waggons can be loaded. With the help of an identification system
automatically the correct loading parameters are selected. If
required also trucks can be loaded.
Automatic data connection to rail scales or
Interface to the clearing system are integrated.
As an example one third of the coal consumption
of all 22 coal-fired power plants in the UK are being supplied by
only two KUKLA flood loading systems.
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Technical data:
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Loading capacity: 1000 to 7500 m3/h
Loading speed: up to 2.0 km/h
If required customized special solutions are
available ! |
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CONTINUOUS TRAIN LOADING SYSTEM
with remote controlled locomotive
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TL-ROB
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Often the material has to be loaded directly without intermediate
buffer. In these cases remote controlled locomotives are used.
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For this solution the train speed is
permanently adapted to the material quantity supplied.
By that an even filling height inside the waggons is achieved.
Change-over between the waggons is done with a forked chute or
with a reversible conveyor belt.
For extremely high loading capacities the VECTOR-chute recently
developed by KUKLA is applied.
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Technical
data: |
Loading capacity: 100 to 4000 t/h
Number of waggons: up to 200
Loading speed: up to 2 km/h
If required customized special
solutions are available ! |
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COMBINED POSITIONABLE TRAIN and TRUCK LOADING SYSTEM
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TL-CHG
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for standing waggons and trucks
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Positionable loading systems with telescope
loading heads are applied for realization of low to middle
loading capacities. The waggons resp. the truck thereby stand
still and are fully automatically loaded corresponding the
loading profile requested.
Practical application for example is gypsum evacuation in the
area of flue gas cleaning devices in large coal-fired power
stations.
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Technical data:
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Loading capacity: up to 1500 t/h
The plant is exactly adjusted to the
customer's requirements !
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WEIGHING-DOSING-SCREW-FEEDER |
W-D-RFS
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completely closed dosing system
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Weighing-dosing-screw-feeders are the ideal
alternative to weigh feeders if fine to dust-like bulk materials
have to be dosed in completely closed conveying systems.
The feeding of weighing- and dosing screw feeder is done by a
rotary vane feeder.
The screw feeder supplied by KUKLA is provided
with a test weight device allowing a quick and easy check of
weighing accuracy within a few minutes.
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Technical data:
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Conveying capacity: up to 200 t/h
Screw diameter: up to 600 mm
If required customized special solutions are available !
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IMPACT FLOW METER
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DFM
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for dust-like bulk materials |
At impact flow meters the material slides over an
impact plate. The force generated thereby is led into a sealed
measuring housing on load cells. A typical case of application is
the measuring of cycle load (semolina) of mill separator cycles.
In connection with feeding aggregates such as
rotary vane feeders or dosing screws they are also applied for
dosing applications or for charging at loading plants.
Suitable even for materials with high
temperatures up to 400 degrees.
Special coatings of the impact plate are available at any time.
KUKLA impact flow meters are provided with a test weight. Thus, a
check of the measuring system is possible at any time.
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Technical data:
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Conveying capacity: up to 1000 t/h
If required customized special solutions are
available ! |
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BIN SCALES
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E-BHW
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as completion to our
continuous systems |
Bin scales are hoppers or bins set on load cells. Due
to the stable construction and exact stabilization a high-precision
measuring can be ensured. |
Technical data:
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Bin volume: up to 5000 t
If required customized special solutions are
available ! |
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WEIGHING HOPPER
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WB
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with discharging belt |
Weighing hoppers are bins with integrated
discharging belt set on load cells.
Due to the stable construction and exact stabilization a
high-precision measuring can be ensured.
Weighing hoppers are above all applied in the paper industry.
In order to be able to supply a product of highest quality to the
customer substantial key components are subject to a raw assembly.
Then the lacquer finish, final assembly, a detailed
shop test as well as the delivery is done.
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Technical data:
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Bin volume: up to 500m³
If required customized special solutions are
available ! |
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WEIGHING ELECTRONICS for WEIGH FEEDERS |
DWC-3
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the all-rounder !
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This electronics is able to control belt scales,
weigh feeders, impact flow meters as well as
loss-in-weight-feeders.
The representation of all process data is made by a large
full-graphic display.
The parameterizing takes place via clear text. The entire system
was developed by KUKLA and is - due to the decades
of experience - perfectly adapted for continuous material
measurement. All the same whether pre-bin-controller,
discharge shift registers, inclination angle correction,
automatic test and tare routine with test load. EVERYTHING IS
INCLUDED!
Within a few seconds the system can be
switched into all usual languages (incl. Russian) .
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Technical data:
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Supply voltage: 110 -230 VAC
50 / 60 HZ |
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ACCESSORIES:
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PBUS |
PROFIBUS-interfacE
for communication with SPS
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DEVNET |
DEVICENET-INTERFACE
for communication with SPS
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FBUS |
additional FiELDBUS - INTERFACES
for communication with SPS
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DIGITAL WEIGHING PROCESSOR with high TYPE OF PROTECTION
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DWP-A
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the completion for simple static applications !
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As completion to the own
developments in the continuous weighing technics KUKLA offers
high-precision digital weighing amplifiers for static measurings.
The amplifier changes the mV-weight signal of the load cell into
an mA-signal which can be further processed by all usual control
systems.
If required beside the analog output signal a digital switching
output (e.g. threshold switch) is available.
The weighing processor can be
simply parameterized both via an optional parameterizing
software and via integrated keys.
Due to the installation into a metal housing an optimal
protection for field-mounting is provided. |
Technical
data:
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Connection voltage: 24VDC
Type of protection: IP65
Load cell supply for 4 DMS load
cells is integrated. |
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DIGITAL WEIGHING PROCESSOR
with Profibus-output
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DWP-P
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for simple and economical connection of weight measuring to Profibus-SPS
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As completion to the own developments
in the continuous weighing technics KUKLA offers high-precision
digital weighing amplifiers for static measurings.
The amplifier changes the mV-weight signal of the load cell into a Profibus-signal.
If required beside the Fieldbus-signal a digital switching output
(e.g. threshold switch) is available.
The weighing processor can be simply parameterized both via Profibus
and via a parameterizing software on the PC.
If required this module also is available in a metal housing. |
Technical
data: |
Connection voltage: 24VDC
Type of protection: IP65
Load cell supply for up to 4 DMS
load cells is integrated. |
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